(PETg) Polyethylene terephthalate glycol

3D printing technology:

Specifications

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5/10

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5/10

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9.5/10

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About 3D Printing Material - Polyethylene terephthalate PET (PETG)

The perfect all-round plastic for your prototyping needs. PETG is a popular 3D printer filament. The ‘G’ stands for “glycol-modified”, and the result is a filament which is clearer, less brittle, and most importantly, easier to use than its base form. For this reason, PETG is often considered a good middle ground between ABS and PLA, the two most commonly used 3D printer filaments, as it is more flexible and durable than PLA and easier to print than ABS.

The material is strong and extremely versatile, easy to paint and post process making it the perfect choice for almost any 3D printing project.

PETG CHARACTERISTICS:

Tolerances: ±0.5% with a lower limit of ±0.5 mm (±0.020″)

Max Part Size: 450 x 450 x 470 mm

Layer Height: 100 – 300

Infill Options: 20% Standard – 80-100% High Infill

Wall Thickness: 0.8 mm

Strengths
Weaknesses
Low-cost, fast turnaround times
Limited dimensional accuracy, print layers are likely to be visible

When Should You Use (PETg) 3D Printing Materials?

PETG is a good all-rounder but stands out from many other filaments due to its flexibility, strength, and temperature and impact resistance. This makes it an ideal 3D printer filament to use for objects which might experience sustained or sudden stress, like mechanical parts, printer parts, and protective components.

RECOMMENDED FOR:
✔  Fit & Form Testing
✔  Functional Prototypes
✔  Electronic Enclosures and Cases
✔  Large Models
✔  End User Products
✔  Batch Manufacturing
✔  Jigs and Fixtures
✔  Architectural Models

NOT SUITABLE FOR:
✘  Jewellery Design
✘  Small and Detailed Art Models (eg. Miniatures and Gaming)
✘  Designs with Large Curved Surfaces (eg. Spherical Objects)

Design guide

≥ 0.6 mm

Wall Thickness

Vertical features are often overlooked but they play a very important part in whether or not your print will be successful and how strong the final result will be. We always recommend designing walls with a thickness of at least 1 mm with a minimum viable thickness of 0.6 mm.

≥ 1.6 mm

Unsupported Wall Thickness

In order to achieve the best results we recommend a minimum thickness of 0.6 mm for unsupported walls.

≥ 3 mm

Pillar Diameter

Pins and columns are often used in electronic and end product casings. For best results avoid designing pins with a diameter smaller than 3 mm.
TIP: Adding a chamfer or fillet at the base of your pins will result in much stronger parts.

≥ 1.6 mm Thickness

    ≥ 0.5 mm Depth 

Embossed Details

Embossed details should have a minimum line thickness of 1.6 mm and a depth of 0.5 mm or higher.

≥ 1.2 mm Thickness

≥ 0.3 mm Depth

Engraved Details

Engraved details require a minimum line thickness of 1.2 mm and a depth of at least 0.3 mm.

≥ 0.4 mm

Clearance Between Parts

When designing an assembly of parts we suggest leaving a clearance of at least 0.4 mm around moving/sliding parts.

Supports Required

Our PLA / PETG / ABS / PC requires supports in order to print overhanging areas. It’s important to keep this in mind during the design phase since the surface in contact with the support material will exhibit a rougher finish compared with the rest of the model.

Check out our other Printing Materials

SLA 3D Printing material

Jewellery Design
Miniatures and Gaming
Art models
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FDM 3D Printing material

Batch Manufacturing
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FDM 3D Printing material

Prototypes
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From Prototype to Product – Experience the Durability of PETG!

The Ultimate (PETg) Polyethylene terephthalate glycol FAQ: Strength, Durability, and Versatility

Primary Benefits of Using PETG for 3D Printing

1. Strength and Durability

  • PETG offers a unique combination of strength, flexibility, and durability, making it a versatile choice for various 3D printing applications.
  • It is less brittle than PLA and easier to print than ABS.
  • Exhibits excellent layer adhesion, contributing to the robustness of printed parts.

2. Chemical and Moisture Resistance

  • PETG is resistant to moisture, chemicals, and impact, ensuring that printed objects can withstand rigorous use.

3. Ease of Use

  • Prints with minimal warping and stringing.
  • Does not require a heated chamber, enhancing its appeal for both beginners and advanced users.

4. Versatile Applications

  • Ideal for functional prototypes, end-use products, mechanical parts, and outdoor applications.

Comparing PETG to PLA and ABS in Strength and Durability

PETG vs. PLA

  • Strength: PETG is stronger and more durable than PLA.
  • Temperature Resistance: PETG can endure higher temperatures compared to PLA.
  • Flexibility: PETG has greater flexibility, reducing the likelihood of breaking under stress.

PETG vs. ABS

  • Ease of Printing: PETG is easier to print with, as it does not emit unpleasant fumes and has a lower tendency to warp during printing.
  • Impact Resistance: PETG offers better impact resistance and can withstand sustained mechanical stress.

Applications

PETG’s balance of properties makes it suitable for:

  • Robust, functional parts
  • Mechanical components
  • Protective gear

Limitations of Using PETG in 3D Printing

Dimensional Accuracy

PETG has limited dimensional accuracy compared to more rigid materials like PLA.

Surface Finish

  • Layer Lines: Prints tend to have visible layer lines, affecting the aesthetics of the final product.
  • Support Structures: PETG requires support structures for printing overhanging features, leading to rougher surfaces where supports are removed.

Post-Processing

Additional post-processing steps, such as sanding and chemical smoothing, may be necessary to achieve a smooth surface.

Achieving the Best Results with PETG

Design Guidelines

  • Ensure wall thicknesses are at least 0.8 mm and unsupported walls are a minimum of 1.6 mm thick.
  • For pins and columns, maintain a diameter of at least 3 mm and add chamfers or fillets at their bases to enhance strength.
  • Proper clearance between moving parts, typically around 0.4 mm, is crucial.

Printing Settings

  • Use a heated bed set to 70-80°C.
  • Nozzle temperature should be between 230-250°C.
  • Optimize retraction settings to minimize stringing.
  • Use adequate cooling to prevent overheating.

Post-Processing Techniques

  • Sanding and chemical smoothing can improve the finish.
  • Carefully plan supports to ensure minimal surface roughness on critical areas.

Industries Benefiting from PETG in 3D Printing

Automotive Industry

PETG is used for creating durable, impact-resistant parts and prototypes.

Consumer Electronics

Strength and ease of use make PETG ideal for manufacturing casings and functional components.

Aerospace and Medical Devices

These industries leverage PETG’s robustness and chemical resistance for various applications, including mechanical parts and protective gear.

Educational Projects

PETG’s safety and versatility make it ideal for creating functional models and hands-on learning aids in STEM education.

Outdoor Applications

PETG’s ability to withstand environmental conditions extends its industrial relevance for outdoor use.

Best Post-Processing Techniques for PETG

  • Sanding

Sanding can smooth out layer lines and create a more polished surface.

  • Painting

PETG can be painted, and its chemical resistance means it can be treated with various paints without degrading.

  • Chemical Smoothing

Using solvents like dichloromethane can enhance surface smoothness.

  • Gluing

PETG can be glued using standard adhesives, facilitating the assembly of complex multi-part models.

Environmental Benefits of PETG Filament

Recyclability

PETG is fully recyclable, contributing to reduced waste and supporting sustainable manufacturing practices.

Low Emissions

The production of PETG generates fewer emissions and consumes less energy compared to some other plastics.

Durability

PETG’s durability and long lifespan mean parts are less likely to need frequent replacement, reducing the environmental impact.

Impact of PETG on Print Quality and Surface Finish

Print Quality

PETG is known for its high print quality and smooth surface finish.

Layer Adhesion

Excellent layer adhesion ensures strong, cohesive prints with minimal warping.

Appearance

Prints have a glossy appearance, and while layers may be visible, they are typically less pronounced than with some other materials.

Using PETG for Transparent Parts

Transparency

PETG is available in transparent variants, suitable for applications where clarity is essential.

Applications

  • Protective covers
  • Display cases
  • Light fixtures

Advantages

The inherent strength and durability of PETG, combined with its transparency, provide an excellent solution for applications requiring both visibility and robustness.

Suitability of PETG for High-Speed Printing

Performance

Yes, PETG can be used for high-speed printing, though achieving the best results requires careful optimization of printer settings.

Key Adjustments

  • Print Speed: Adjusting the print speed is essential to balance speed and quality.
  • Temperature Settings: Proper nozzle and bed temperature settings are crucial for consistent extrusion and adhesion.
  • Cooling: Adequate cooling helps prevent overheating and maintains print quality.
  • Retraction Settings: Ensuring proper retraction minimizes stringing and improves overall print quality.

Applications

By fine-tuning these parameters, PETG can produce high-quality prints efficiently, making it suitable for rapid prototyping and batch manufacturing.

Using PETG in Dual Extrusion 3D Printing

Compatibility

Yes, PETG is compatible with dual extrusion 3D printing, enabling the creation of multi-material or multi-color prints.

Advantages

  • Complex Geometries: Dual extrusion allows for the use of soluble support materials like PVA, enabling the printing of complex geometries.
  • Enhanced Functionality: Combining PETG with other filaments can produce parts with enhanced functionality and aesthetic appeal.

Applications

Dual extrusion with PETG can be used for advanced 3D printing projects, including:

  • Multi-material components
  • Intricate designs
  • Prototypes requiring multiple material properties

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